RACKMASTER BEAM CONNECTOR
The RackMaster our robotic welding system for rack manufacturers is a dedicated robotic production cell for welding the entire size range of pallet racking load beams to their end-clips.
FEATURES
- Our Dual Robot System provides a high throughput to your production.
- Both robots weld simultaneously;
- Manage daily production and easily adapt to production peaks;
- An operator can load the machine while the welding takes place on the other side;
- When the production is done, the Ferris wheel positioner rotates and starts another cycle;
- Our vertical-down welding procedure, as well as our expertise in welding, assures high quality of welds;
- Easy to use, unload, load and start production. Fast setup with magnetic end connector holding systems;
- High precision localization system and weld routines give high quality welds and repeatability.
FEATURES
Overview
Dedicated robotic production cell for welding the entire size range of pallet racking load beams to their end-clips.
Fully automated
Possibility of having 2 or 4 robots for maximum productivity. The RackMaster Beam Connector automaticly pick up the beam and allows automatic placement of the clips.
Multiple Configuration
We have a multitude of configuration available to suit your needs. From minimal human interaction to fully automated system. Our RackMaster Beam Connector will be able to adapt to your needs. the small footprint of the system will make possible to install to virtually any shop
FW1X
Our robotic welding solution includes two FANUC robots, and innovative part fixtures that incorporate the concept of parallel production.With two work stations, an operator can load and unload the system on one station while the robots are welding the beams on the other station - reducing the entire cycle time. When the production is done, the Ferris wheel positioner rotates and starts another cycle.
Benefits of the FW1X
- High throughput : Our Dual Robot System provides a high throughput to your production. Both robots weld simultaneously. Manage daily production and easily adapt to production peaks
- Parallel Production : An operator can load the machine while the welding takes place on the other side.
- Low Cycle Time : When the production is done, the Ferris wheel positioner rotates and starts another cycle.
- High Quality Welds : Our vertical-down welding procedure, as well as our expertise in welding, assures high quality of welds.
- No need for highly-trained personnel : Easy to use, unload, load and start production. Fast setup with magnetic end connector holding systems.
- High Repeatability : High precision localization system and weld routines give high quality welds and repeatability.
System Specification
- The equipment is capable of producing beam lengths from 36’’ to 144’
- The equipment is capable or producing beam heights from 2-1/2” to 6-1/2”.
PS2X
Our robotic welding solution includes two or Four FANUC robots,the system is available with our innovative part kicker that automaticly push the beam to the system. The unique gap detection and adaptative welding solution will make sure that the weld is made regardless of your beam lenght. The system can be fully automated with the possibility to pick up the parts from your rool former.
Benefits
- Adjust to wide variety of connectors and beams
- Automatically adjust to the length of your step beam
- Auto centering
- Gap detection with adaptative welding
- Automatic beam picking
- Posibility to connect to your rool former
System Specification
- The equipment is capable of producing beam lengths from 36’’ to 144’
- The equipment is capable or producing beam heights from 2-1/2” to 6-1/2”.
